Special Purpose Machines
Custom automatic and semi-automatic machines for assembly, processing, testing, inspection and material handling.
- Assembly and insertion machines
- Heat staking and pressing systems
- Conveyor and indexing machines
- Pick-and-place and handling systems
- Custom fixtures, nests and tooling
End-of-Line Testing Systems
Automated functional and electrical validation systems with reliable pass/fail decisions and production traceability.
- Voltage, current and resistance testing
- Digital, analogue and communication testing
- Barcode identification and report generation
- Database and production-system integration
- Rework and rejection management
PLC, HMI & SCADA Programming
Structured machine-control software for standalone equipment, production cells and integrated manufacturing lines.
- PLC ladder and structured-text programming
- Servo, VFD and motion control
- Alarm diagnostics and recipe management
- SCADA and remote-I/O integration
- Third-party equipment communication
Electrical Control Panels
Complete electrical engineering, panel manufacturing, machine wiring and site installation.
- Load calculations and component selection
- Electrical schematics and panel layouts
- PLC, servo, VFD and safety panels
- Cable scheduling and terminal planning
- Inspection, testing and commissioning
Fixtures, Jigs & Tooling
Application-specific production tooling engineered for repeatable positioning, testing and poka-yoke.
- Assembly and inspection fixtures
- Electrical and functional test fixtures
- Pressing and component-location tooling
- Interchangeable model-change parts
- Maintainable, operator-friendly designs
Industrial Communication & Integration
Reliable integration of controllers, instruments, drives, scanners and production databases.
- Ethernet TCP/IP and Modbus TCP
- Modbus RTU, RS-232 and RS-485
- OPC UA and Ethernet/IP
- Serial device servers and remote I/O
- Multi-device communication architectures
Industrial Software & Data Acquisition
Custom machine software for testing, monitoring, data logging, reporting and traceability.
- LabVIEW-based applications
- PLC-to-PC and instrument communication
- CSV and database reporting
- User access and recipe control
- Barcode scanner and printer integration
Retrofitting & Machine Upgradation
Modernisation of existing equipment to improve reliability, safety, maintainability and data availability.
- Obsolete PLC and HMI replacement
- Control-panel modification and rewiring
- Servo, VFD and safety upgrades
- Traceability and data-logging additions
- Cycle-time and diagnostic improvements
